Top hat Sewing Patterns | DRCOS Patterns & How To Make

This free sewing pattern is for making a classic top hat, often seen in cosplay costumes and stage outfits. While inspired by the traditional silk hat design, this version uses a simplified construction method, making it more suitable for costume use rather than formal wear.

The base shape is intentionally simple, allowing you to easily customize it to match your desired style. You can increase the height of the crown, reshape the brim, or add decorative elements such as ribbons, feathers, or lace for a unique look.

Seam allowances are already included in the pattern, so you can cut and sew directly without extra adjustments. After printing, align and tape the pages along the matching lines before cutting.

This pattern is ideal for beginners looking to create costume accessories, theater props, or fashion pieces for themed events. Whether for cosplay, steampunk outfits, or stage performances, this top hat can be adapted to fit a wide range of creative projects.

* If adding a lining, cut two pieces each for the top and side, and sew them slightly smaller.

(1) Apply fusible interfacing to the top, side, and brim.

(2) Sew the side pieces together and topstitch the seam. (Trim off any extra seam allowance.)

(3) Sew the top and side together, then trim the seam allowance leaving about 2 mm.

(4) Sew the two brim pieces together.

(5) Insert wire into the bias position of the brim and cover it with bias tape.

* It is better to tack the wire to the seam allowance to keep it neatly in place.

(6) Sew the brim and side together.

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