This is a sewing pattern and how-to guide for a Western hat with a classic round-shaped old-style design.
Using a slightly stiff material will give the hat a cleaner and more defined line, but since thick fabric requires more sewing machine power, beginners are advised to start with medium-weight fabric.
Some steps in the making process may be a bit challenging.
For a more professional finish, you may refer to specialized sewing books, but this pattern is sufficient for everyday fashion items or handmade cosplay costumes.
It also looks stylish when made with faux leather or other unique fabrics.
Adding eyelets and threading a cord through them gives it a cool and authentic look.
After printing, align and paste the pages along the matching lines, then cut along the pattern. Seam allowances are already included, so you can start sewing right away.
(1) Apply fusible interfacing to the "Top", "Side", and "Brim" pieces, using the "Top interfacing (heavy weight)", "Side interfacing (heavy weight)", and "Brim interfacing (heavy weight)".
(2) Sew the "Side" pieces together, press the seam open, and topstitch along the seam.
* Trim the seam allowance if necessary.
(3) Sew the "Top" and "Side" together, press the seam open, and topstitch.
* Trim the seam allowance if necessary. Do the same for both outer and lining.
(4) Sew the "Brim" pieces together into a loop, press the seam open, and topstitch along the seam.
* Trim the seam allowance if necessary. Do the same for both outer and lining.
(5) Sew the two "Brim" pieces together along the dotted stitching line.
(6) Insert wire into the bias position of the "Brim" and cover it with bias tape.
* It is recommended to tack the wire to the seam allowance to keep it fixed.
(7) Sew the "Brim" and "Side" together.
(8) Attach eyelets at the marked positions.
(9) Thread the cord through the eyelets and attach the loop ends to complete.
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44cm
head size 44cm 4sheets of A4 size(or legal size)
5 1/2(17.3in)
head size 17.3in 4 sheets of letter size
46cm
head size 46cm 4sheets of A4 size(or legal size)
5 3/4(18.1in)
head size 18.1in 4 sheets of letter size
48cm
head size 48cm 4sheets of A4 size(or legal size)
6(18.9in)
head size 18.8in 4 sheets of letter size
50cm
head size 50cm 4sheets of A4 size(or legal size)
6 1/4(19.6in)
head size 19.6in 4 sheets of letter size
52cm
head size 52cm 4sheets of A4 size(or legal size)
6 1/2(20.4in)
head size 20.4in 5 sheets of letter size
54cm
head size 54cm 5sheets of A4 size(or legal size)
6 3/4(21.2in)
head size 21.2in 5 sheets of letter size
56cm
head size 56cm 5sheets of A4 size(or legal size)
7(22in)
head size 22in 5 sheets of letter size
58cm
head size 58cm 6sheets of A4 size(or legal size)
7 1/4(22.8in)
head size 22.8in 5 sheets of letter size
60cm
head size 60cm 6sheets of A4 size(or legal size)
7 1/2(23.5in)
head size 23.6in 5 sheets of letter size
62cm
head size 62cm 7sheets of A4 size(or legal size)
7 3/4(24.3in)
head size 24.4in 6 sheets of letter size
64cm
head size 64cm 7sheets of A4 size(or legal size)
8(25.1in)
head size 25.1in 6 sheets of letter size
Paper pattern & how to make
How to use Paper pattern
Each process How to make
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