This is a free sewing pattern and tutorial for a classic sailor hat.
The crown is made from four panels, creating a neat and structured shape. For added charm, you can decorate the brim with a bias tape ribbon or other trim.
This pattern is beginner-friendly and suitable for everyday wear or costume use.
Once printed, cut along the join lines. The pattern already includes seam allowances, so it is ready to use without adding extra margins.
(1) Sew two top pieces together, press the seam allowance open, and topstitch.
(2) Sew the remaining two top pieces together, press the seam allowance open, and topstitch.
(3) Sew the two half-circle parts together, press the seam allowance open, and topstitch.
(4) Apply fusible interfacing to the wrong side of the brim.
(5) Sew the outer and inner brim side seams into loops and press the seams open with an iron.
(6) Fold the edge to be sandwiched by 1 cm with an iron to shape it in advance.
(7) Sew the outer and inner brims together, turn it right side out, and press it flat with an iron.
(8) Sandwich the brim into the top and sew them together.
(9) Finish the raw edge of the seam allowance, fold it to the inside, and secure it with hat tape or similar.
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44cm
head size 44cm 1sheets of A4 size(or legal size)
5 1/2(17.3in)
head size 17.3in 2 sheets of letter size
46cm
head size 46cm 1sheets of A4 size(or legal size)
5 3/4(18.1in)
head size 18.1in 2 sheets of letter size
48cm
head size 48cm 2sheets of A4 size(or legal size)
6(18.9in)
head size 18.8in 2 sheets of letter size
50cm
head size 50cm 2sheets of A4 size(or legal size)
6 1/4(19.6in)
head size 19.6in 2 sheets of letter size
52cm
head size 52cm 2sheets of A4 size(or legal size)
6 1/2(20.4in)
head size 20.4in 2 sheets of letter size
54cm
head size 54cm 2sheets of A4 size(or legal size)
6 3/4(21.2in)
head size 21.2in 2 sheets of letter size
56cm
head size 56cm 2sheets of A4 size(or legal size)
7(22in)
head size 22in 2 sheets of letter size
58cm
head size 58cm 2sheets of A4 size(or legal size)
7 1/4(22.8in)
head size 22.8in 2 sheets of letter size
60cm
head size 60cm 2sheets of A4 size(or legal size)
7 1/2(23.5in)
head size 23.6in 2 sheets of letter size
62cm
head size 62cm 2sheets of A4 size(or legal size)
7 3/4(24.3in)
head size 24.4in 2 sheets of letter size
64cm
head size 64cm 2sheets of A4 size(or legal size)
8(25.1in)
head size 25.1in 2 sheets of letter size
How to Finish Edges
Paper pattern & how to make
How to use Paper pattern
Each process How to make
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