How to Sew Sleeves and Cuffs Neatly
DRCOS Patterns
& How To Make

Step-by-Step Guide: Attaching Shirt Sleeves and Cuffs with Fusible Interlining

How to Sew Sleeves and Cuffs

I want to attach cuffs to the sleeves... but pinching and stitching is difficult and troublesome!

Here is a simple and neat way to attach sleeves and cuffs for those who want to try.

How to sew sleeves and cuffs easily and neatly

First, let’s introduce the parts: sleeves (white fabric), cuffs (black fabric), and fusible interlining. This time, because the fabric is solid, I applied fusible interlining to only half of the cuff. If the fabric is thin, apply it to the entire cuff or use thicker interlining.

Applying fusible interlining to the cuff

First, iron the fusible interlining onto the cuffs. The process is shown for one sleeve only, but please proceed symmetrically since they are sleeves. Occasionally, beginners make both sleeves in the same direction... Remember, sleeves are symmetrical!

Useful tool for cuff making

Here’s a secret item! Please prepare this! You may wonder, “What is it?” It’s simply a piece of cardboard with lines drawn at 1 cm, 2 cm, and 3 cm.

Cardboard tool for ironing accurate folds

This cardboard is very useful for ironing while aligning to the 1 cm line. It is also handy for folding skirt hems at 2 cm or for folding seam allowances in advance.

Using cardboard tool for ironing cuffs Folding cuffs with the help of a cardboard tool

Fold in both edges 1 cm and also fold the middle to make it easy to pinch. When folding in half, be sure to shift the fusible interlining side (the lining side) by 1 mm. By doing so, when sewing from the front, the back side will also be caught neatly.

Shaping the cuff folds Preparing cuff edges for sewing

After shaping, pin the sides and sew with a sewing machine to form a loop. Don’t forget to reverse stitch!

Sewing cuff sides together

Sewing is finished. The thread is white for clarity, but if you use black fabric, use black thread.

Finished cuff loop after sewing

Press the seam allowances open with an iron on a sleeve ironing board.

Pressing cuff seam allowances open

Once the seam allowances are open, the thickness is reduced. If you think this process is too troublesome or are worried the seam might fray, you may skip it. However, trimming this part of the cuff makes it more comfortable to touch.

Trimming thick seam allowance on cuff Carefully trimming seam allowance on cuff

When cutting, be careful not to cut too deeply.

Close-up of trimming cuff seam Proper depth for cutting cuff seam allowance

Finish so that the back side extends about 1 mm like this. The cuff preparation is now complete. Next, let’s make the sleeves.

Prepared cuffs ready to attach to sleeves

First, serge/overlock both sides of the sleeves. The photo shows an overlock sewing machine, but a regular sewing machine can also be used. Please refer to How to Serge/Overlock (Sewing Machine/Overlock Machine) for the procedure.

Overlocking edges of sleeve fabric

Here’s the key! After serging the fabric, iron the edges from the back once before sewing. Why? Because serged edges are often wavy or bumpy, and sewing without ironing makes it difficult to sew neatly. Ironing first makes it much easier!

Ironing sleeve edges after serging Preparing sleeve edges for sewing Serged sleeve fabric ironed flat

Pin the sides and sew together with a sewing machine.

Pinning sleeve sides together Sewing sleeve sides with machine

After sewing the sleeves, press again on a sleeve ironing board. Split the seam allowance neatly with an iron. After pressing, turn the sleeve right side out.

Ironing sleeve seam allowance open Sleeve turned right side out after ironing

Fold the fabric in half from the seam and make a notch mark on the opposite side with a pin. The fabric is short enough to sew without a notch, but if you are not confident, it’s easier with a notch mark. Pay attention to the direction of the pins as in the photo.

Marking center of sleeve with pins Pinning opposite side of sleeve seam Sleeve pinned at notch marks

First, fasten around once with pins. Then, fold up the cuff.

Folding cuff upward to attach to sleeve Positioning cuff for sewing

While removing the pins placed earlier, secure the folded cuff with new pins.

Pinning folded cuff to sleeve Cuff securely pinned before sewing

Sew around once with a sewing machine and it’s done!

Completed sewing of sleeve cuff

The back side also finishes neatly like this. The key is to shape and shift the cuff slightly before attaching!

Back side of finished sleeve cuff Close-up of neat sleeve cuff finish

Adding decorative stitching is another way to make it pretty! This completes the easy sleeve and cuff.

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